Answering my own question... ;-)
I replaced the power supply and the USB issues have gone.
It seems it's easier to build a fairly complex mini computer (NSLU2) than it is to deliver a decent power supply that works for more than a year...
--- In nslu2-linux@
>
> Hi,
>
> I've run my Slug with Debian Lenny relatively trouble-free for some time. A month or so ago however it failed booting from the attached 2.5" USB HDD (bus-powered)
>
> Anyway, all was fine until about a week ago when one of my Slug drives was stuck in the middle of a backup: no i/o anymore. I found USB related errors in the log files.
>
> This is what my setup looks like:
>
> SLUG -> USB1 -> 3.5" HDD (self powered - Boot volume)
> |-> USB2 -> 4 port bus powered Hub -> 3.5" HDD (self powered)
> |-> 3.5" HDD (self powered)
>
> What happens is that whenever I plug in a USB Hub (I've tried 2), the Slug fails to boot. Even if the boot disk is plugged directly into the Slug. If I plug in the USB Hub after boot, I get all kinds of USB errors, e.g. unable to enumerate USB device on port x in kern.log.
>
> Could all of this be a sign that the Slug power supply is dying?
>
> Would it be safe to use a powered USB Hub with the Slug? I remember that when I once tried this, it seemed the Hub was also powering the Slug itself (USB power flowing back into the Slug?).
>
> If it is the power supply, what would be a good replacement? It seems this particular voltage and plug is not very common.
>
> Thanks in advance for your help/tips/suggestio
>
Sunday, May 9, 2010
[nslu2-linux] Re: Debian Slug USB issues
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